Ancast Industries Ltd.

Manitoba – Winnipeg – Winnipeg

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Ancast Industries Ltd. has been a producer of quality ferrous
castings with special emphasis on ductile iron, since our forma-
tion in 1974 and our history in the foundry industry can be
traced back to the early 1900's. Our philosophy of continuous
improvement is the basis of the commitment we have made to our
customers to provide them with the quality they require, expect,
and deserve.
Ancast Industries Ltd. holds the following awards: *Raymond Certified Supplier
*New Holland Qualitas Award
*Ford Q1
*Rockwell Level 2
*ISO9001:2000
*Industrial Energy Innovator - CIPEC
At Ancast Industries Ltd. we are committed to Lean Manufacturing and total quality management backed by the latest information and technologies.
Ancast Industries Ltd.'s principal markets includes agricultural
equipment, construction equipment, general industrial and muni-
cipal sectors. Our customer list includes Canadian National
Railways, Canadian Pacific Railways, General Motors Diesel Loco-
motives, Champion Road Graders, Raymond Forklift Trucks, New
Holland Canada Ltd., Flexi-Coil, and Bourgault Industries.
Ancast Industries Ltd. is committed to their customers and em-
ployees.
Ancast knows what it takes to support our line and make sure
we keep our tractors going. Tony Karpinsky, buyer New Holland
Canada Ltd....Trade - Commerce Oct./Nov.'95.
Every Company talks about training and quality management but
they're the first to have shown the initiative. Both McBains
are very professional to deal with; you never have to doubt their
word.....Dan Will, staff representative of United Steelworkers
International....Trade - Commerce Oct./Nov.'95.
Country of Ownership: Canada
Year Established: 1974
Exporting: Yes
Quality Certification: ISO 9001
Primary Industry (NAICS): 331511 - Iron Foundries
Primary Business Activity: Manufacturer / Processor / Producer
Total Sales ($CDN): $10,000,000 to $24,999,999
Export Sales ($CDN): $1,000,000 to $4,999,999
Number of Employees: 175

Products:
Iron castings, Agbus-components-parts-access, Iem-metal fabrication and welding, Infrastructure - railroad track materials, Rolling stock - locomotive, Ductile and grey iron castings, Casting - ductile iron

Technology:
Ancast utilizes high speed automated green sand moulding for
production of castings. Small castings (0.5 to 40 lbs.) are
produced on two 2016 B - P Matchblowmatics and are poured on
Continumatic mould handling systems. Medium size castings (up to
100 lbs.) Are produced on a Hunter HMP 20E with a Vulcan Truflo
mould handling system.
Large castings (up to 300 lbs.) Are produced on a Hunter HMP32E
moulding machine and are poured on a rotary turntable.
Ancast melts with three coreless induction furnaces - two six
ton capacity 1500 kW line frequency units and one six ton
capacity 3000 kW variable frequency unit. Melting capacity is
approximately 200 tons per day.
These furnaces are charged by a traveling car charging system
with charge materials preheated by a 12 million BTU down fired
preheater. Ductile iron treatment is carried out in enclosed
tundish ladles.
Since 1994 the majority of cores have been produced on two
Laempe cold box core centres for production of
cores from ounces to over 60 lbs.
The Laempe core centre represents the pinnacle of core
production technology. The fully computerized machines provide
powerful operator interface and control to configure the core
centre and displays an instruction sheet on how to mount the
tooling. Vacuum is used to secure the tooling to the clamping
cylinders and resin chemistry selection and composition is set
by the computer.
Tooling can be constructed from a wide range of materials such
as wood, plastic, aluminum or cast iron. Tooling modifications
are simple and are usually done utilizing plastic. The Laempe is
not restricted to vertical parting only, in fact up to six piece
core boxes can be run easily. This flexibility gives the casting
designer a whole new set of options to work with.

Sector:
Plant Information: Total Plant Size (Areas sq ft): 81,000
Key / Major Clients: Raymond Forklifts, General Motors Diesel
Locomotive, Champion Road Graders, Dana, Team
Industries, Mecar, GN Corp., Hastech, VAE Nortrak

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Profile ID: LFCA-COD-O-21802

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